面向航空发动机的自供电无线振动传感系统研究
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1.厦门大学萨本栋微米纳米科学技术研究院 厦门 361102; 2.厦门理工学院机械与汽车工程学院 厦门 361024

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TP277;TN92;TK115

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国家自然科学基金(52177222)、中国航发自主创新专项资金项目(ZZCX-2018-017)资助


Study of a self-powered wireless vibration sensing system for aeroengines
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1.Pen-Tung Sah Institute of Micro-Nano Science and Technology, Xiamen University,Xiamen 361102, China; 2.School of Mechanical and Automotive Engineering, Xiamen University of Technology,Xiamen 361024, China

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    摘要:

    在航空发动机健康监测领域,传统的有线传感系统存在布线复杂、灵活性差、维护成本高等问题。为了解决上述问题,针对航空发动机的高频率振动信号,本文设计并实现了一种基于Wi-Fi技术的自供电无线传感系统。该系统分为无线传感系统与自供电装置两部分,无线传感系统将发动机的振动信号转换为电信号;采用ESP32-S2芯片作为下位机微控制器,利用芯片内置的Wi-Fi无线收发模块将振动数据传输至上位机;上位机收到数据后进行数据存储、分析和显示。实验结果表明,无线传输系统的采样率可达250 ksps,幅值误差小于3.8%,频率误差小于1.5%。自供电装置将发动机尾喷管的废热能转化为电能,其由温差发电装置与能量收集电路组成。温差发电装置通过测量温差发电片热端温度,自动调节温差发电片与尾喷管外壁之间的间距,以确保温差发电片不会因尾喷管的温度过高而损坏且输出功率维持在较高值。能量收集电路采用BQ25504芯片进行能量收集和管理,将多余能量储存到可充电锂电池中。实验结果表明,无线传感系统平均功耗约为26.42 mW,而自供电装置可产生约40 mW的功率,可实现系统的自供电。

    Abstract:

    In the field of aeroengine health monitoring, traditional wired sensing systems have problems such as complexity in cabling, poor flexibility, and high maintenance costs. To solve these problems, this paper presents a design and implementation of a self-powered high-frequency vibration signal wireless sensing system targeted for aircraft engines. The system is divided into two main parts: the wireless sensing system and the self-powered system. The wireless sensing system converts vibration signals into analog electrical signals. An ESP32-S2 chip is used as the microcontroller of the wireless sensor node. The embedded Wi-Fi module transmit the signals to a host computer. Finally, the received signals are analyzed and shown on the host computer. Experimental results demonstrate that the system has a sampling rate of 250 ksps, and the system has a transmission amplitude error rate within 3.8% and a frequency error rate within 1.5%. The self-powered device harnesses waste heat from the tailpipe of the aeroengine to generate electricity, consisting of a thermoelectric power generation module and an energy harvesting circuit. The thermoelectric power generation module measures temperatures and adjusts the distance between the thermoelectric modules and the tailpipe to maintain output power at a high level without risk of overheated damage. The energy harvesting circuit employs the BQ25504 chip to harvest the power and store the extra energy in a rechargeable battery. The self-powered device can generate approximately 40 mW of power, which exceeds the system′s power consumption of 26.42 mW, thus enabling self-sustained operation of the whole system.

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宁云博,关明杰,柳治强,陈俊,祝青园.面向航空发动机的自供电无线振动传感系统研究[J].电子测量技术,2025,48(2):115-121

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  • 在线发布日期: 2025-03-12
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